What is the name of a system which brings together several manufacturing operations into a coherent system?

Explanation:

Flexible Manufacturing System (FMS)

• A Flexible Manufacturing System (FMS) is a highly adaptable manufacturing system that incorporates automated machinery, tools, and equipment to perform multiple tasks and produce a variety of products. It is designed to efficiently handle changes in production requirements, such as volume or product type, without significant downtime or reconfiguration.
• In an FMS, a combination of computer-controlled machines and automated material handling systems work together to produce goods in a streamlined and efficient manner. The system is governed by a centralized control system, which ensures that all components of the manufacturing process are synchronized. This allows for the production of different product variations or changes in batch size with minimal manual intervention.

Key Components of FMS:

• Automated Workstations: These include CNC machines, robotic arms, and other tools capable of performing various operations such as cutting, drilling, welding, and assembly.
• Material Handling System: Automated guided vehicles (AGVs), conveyors, and robotic systems are used to transport raw materials, components, and finished goods within the system.
• Centralized Control System: A computer-based control system manages the entire FMS, coordinating the machines, tools, and material handling equipment to ensure efficient production.
• Storage Systems: Automated storage and retrieval systems (AS/RS) are used to store raw materials, work-in-progress items, and finished products for easy access.

Advantages of FMS:

• High Flexibility: The system can adapt to changes in product design or production volume with minimal downtime.
• Increased Productivity: Automation and efficient resource utilization lead to higher output and faster production cycles.
• Reduced Costs: By minimizing waste, downtime, and manual labor, FMS can lower overall production costs.
• Improved Quality: Automation ensures consistent quality and precision in manufactured products.
• Scalability: FMS can be scaled up or down depending on production needs, making it suitable for both small and large-scale operations.

Disadvantages of FMS:

• High Initial Investment: Setting up an FMS requires significant capital expenditure on machinery, software, and infrastructure.
• Complex Maintenance: The advanced technology used in FMS requires specialized maintenance and troubleshooting skills.
• Dependency on Technology: The system relies heavily on computer control, making it vulnerable to software or hardware failures.

Applications:

• Manufacturing industries that require a high degree of customization, such as automotive, aerospace, and electronics.
• Production environments where product variety and batch sizes frequently change.
• Industries looking to optimize resource utilization and reduce lead times.